PUMPS AND TURBOPUMPS FOR SPACE LAUNCHERS TEST BENCH

The facility was designed, executed and commissioned by COMOTI, for testing pumps and turbopumps under VEGA-E space launchers program. Successfully tested liquid oxygen turbopump (by similitude with GN2) and pump (electrical motor + gearbox - similitude with water) supplied by AVIO.

Turbopump testing
(GN2 + water lines)

Water line + Gas Nitrogen GN2 line working together (specifications below)

Dynamic control system for steady GN2 regimes pressure/flow - PID based control system

Automated fast valve adjustment system for multiple regimes during the same test

Pump Separate Testing
(Water line)

Mechanical Drive: 600 kW, 25000 RPM - 200 Nm / 10000 RPM - 500 Nm

Electrical motor CC - 600 kW, variable speed, max. 1736 RPM

Gearbox: 2 separated shafts - ratios 14.40 or 5.76

Water line:

Pump Inlet: Max DN100, max 8 bar (cavitation available - vacuum 0.35 bara)

Pump Outlet: Max DN80, max 90 bar

Two parallel adjustable globe valves at outlet - for fine flow adjustments

Torque measurement on HiSpeed shaft (25000rpm)

Flowmeters: in line 2 Coriolis Type + 1 Diaphragm type

Additional dynamic inlet/outlet pressure sensors (16000 Hz)

Water tank: 20 m3

Softening water installation and anti freeze heating system

Additional oiling system for pump rig if required.

Turbine Separate Testing
(GN2 line)

Gas Nitrogen (GN2) line:

GN2 produced on site: Purity 99.8%, dehumidified, dry

Storage in 2 tanks 80 bar, total 14000 liters, heaters available - max 80 °C

Inlet: Max DN80, max 55 bar

Outlet: Max DN80, max 55 bar

Flowmeters: in line 1 Coriolis Type + 1 Diaphragm type

Two parallel adjustable globe valves at outlet - for fine flow adjustments

Separated GN2 circuit for DSP barrier line

Brake: electrical motor cc 600 kW + gearbox

Dynamic control for steady GN2 regimes pressure/flow - PID control system