4.8 Laboratory of composite materials for aviation |
strong> Design strong>, composite materials strong>, / strong> (currently considered the most performing) and structural / mechanical characterization strong> of composite materials through laboratory testing are the main activities of the laboratory.
The laboratory is capable of making a complete strong> technological cycle strong> for laminate / composite parts starting from design / design of parts / laminates and molds / calapod, selection of materials (composites, structural cores, metal inserts, etc.), structural / mechanical characterization of composite materials; fabrication molds / studs in collaboration with the Technological Research section of INCDT COMOTI, manufacture of composite parts / laminates using autoclave technology; laboratory testing (static and dynamic mechanical tests, structure tests, microscopy, etc.).
EQUIPMENT
Autoclave for polymerization of composite materials (SCHOLZ/2010)
- Measuring range: Max. 400 ° C; Pressure max. 20 bar; vid
- Other Features:
- Useful diameter: 1500 mm; Usable length: 2500 mm; Loading agent: hot air
- Operating: 3/PE 400V/50Hz
- Control: 230V/50Hz/24V DC
- Equipment force: Approximately 314 kW
- Circular water consumption : 32,5 m³/h la 32°C max
- Water circulation pressure: min. 3 bari-max 6bari
- Air control equipment: 8-10 bar overpressure
- Compressed air at autoclave: max. 40 bar
- Working pressure: 0-20 bar.
- Maximum speed of variation / increase in temperature (20°C -400°C): 10°C/min
- Maximum speed of variation / decrease in temperature (400°C-65°C): 10°C/min
- Maximum load / load 20 kg composite; 100 kg of aluminum; 350 kg steel (trolley)
Cold room
- Operating temperature: -18°C
- Interior dimensions:1200x1200x2000mm
- Control panel that allows the temperature to be set from degree to grade, permanent viewing of the working temperature
Laboratory Testing of Composite Materials strong> (using physical-mechanical and structural material testing facilities for materials):
Universal Machine of Mechanical Testing: Instron 8802
- Power transducer cell max. 250kN, 25kN
- Extensometer for static and dynamic testing
- Hydraulic clamping tanks
- Adapters for Traction, Compression, Bending, Shear
- Oven with max. 1000 ° C used for testing high temperature metallic materials
- Software BlueHill and WaveMatrix (Instron)
- Materials tested: Steel, Non-ferrous, Plastics, Composite Materials, Wood, Paper, Textiles
Static mode:
- Traction (instant effort and breakage, instantaneous and breaking deformation, instantaneous and breaking force, Young's Module, Poisson Coefficient, Flow Limit)
- Bending (instantaneous bending tension, constant and break arrow, instantaneous and conventional arrow, bending and bending deformation, flexural modulus)
- Compression (unitary effort of instant compression, 40% CV40 and breakage, instantaneous and breaking deformation, instantaneous and breaking force)
Dynamic mode:
- Fatigue
- Mechanics of rupture
High-resolution electronic scanning microscope FEI Inspect F50 (Field Emission Gun)
- Resolution: 1,2 nm
- Acceleration voltage: max. 30 KV
- Microstructural analyzes
- X-ray spectroscopy (EDAX analysis): evaluation of chemical composition gradients, identification and quantitative evaluation of chemical elements in the sample or structural elements: phases, precipitations, inclusions, etc.
Olympus GX Optical Microscope (max.1000x)
- Analyzes, structural observations on metallographic samples
- Identification of metallographic phases and constituents
- Qualitative assessment of structural elements
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Power cell with self-identification of the total weight of the sleepers, including extra weights, maximum drop speed: 4.5 - 5.5 m / s
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Maximum spindle speed: 18 to 22 m / s
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Speed Accuracy: ± 0,1%
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Maximum drop height:1200 - 1300 mm
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Accuracy of the transverse position:± 0,02 mm (sau 0,05% din citire)
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Position repeatability: ± 0.015 mm, impact energy: 4.6 - 945 J (with additional weights)
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Traverse speed: 1550 to 1650 mm/min
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Climate chamber that equips the equipment: -60 ° C to 200 ° C
PROJECTS
The laboratory's staff has been and is involved in research projects with quite diverse themes, derived from the field of both metallic and composite materials, turbomachines, aviation structures and components, the environment, etc.
National Projects
- NUCLEU-PN/2009 - 09.07.07 - Technology Development for Palette Machines 7.1 - Research on the Development of Composite Materials for Palette Machines. The laboratory team has developed three phases in this project:
- Faza B17 /Numerical simulations on thermal and mechanical demands for choosing the composite structure
- Faza B18 /Elaboration of preliminary work procedures and working instructions, training on working techniques
- Faza B19 / Composing the composite bench and trying on the stand. Interpretation of the results obtained and determination of strengths and weaknesses.
International Projects
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OPENAIR ”Optimization for Low Environmental Impact AIRcraft " FP7-234313 strong> (2009-2013). In the 2009-2011 project, a series of demonstration stones were produced representing fan stator blades made of last generation composite materials, lighter than conventional metallic materials. These demonstrations are both a national and international premiere because they incorporate cutting-edge technologies aimed at reducing the weight of civil aircraft to reduce fuel consumption and, implicitly, environmental impact and noise reduction technologies to reduce the impact of aircraft on neighboring communities airports. Physical realization of stator blades was the result of a complex teamwork effort that involved the realization of a complete technological cycle, starting from design / geometry, resistance calculations, designing, composing and testing of composite material to the actual manufacture of using the technology of the autoclave, in the laboratory of composite materials of INCDT - COMOTI. The Institute's activity in this project was completed in May 2011 by providing the prototype - the composite stator palette, the project coordinator, the SNECMA group, France. The encouraging results obtained led to the co-operation of INCDT COMOTI institute for another 2 years within this project (2011-2013).
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CLEANDANUBE „(2I) -2.2-5 Priority Axis: 2 Cross Border Cooperation Program Bulgaria - Bulgaria 2007-2013, ctr. No. 653/2010. The team of the composite materials laboratory is involved in both scientific and technical activities: the selection of materials within the design of the equipment promoted within the project (centrifuge), the finding of optimal technological solutions for the depletion of Danube waters, the preparation of progress reports, and in the activities of dissemination: organizing and participating in meetings, workshops organized both in Romania and Bulgaria, making posters and promotional flyers to promote the project.
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SANDI “Supporting Actions to Create New RDI Partnerships in Trans-border Areas in order to bring together Business and Research for Accessing European Founds, Cross-Border Cooperation Program Bulgaria - Bulgaria, 2 (3i) -3.1-13-MIS-ETC CODE: Ctr. 51766 / 06.07.2011. From the beginning of the project until now, the team of the composite materials laboratory has been involved in activities promoting the training / training of foreign students (Bulgarians) in the laboratory of composite materials in the field of materials science and in particular of composite materials PowerPoint presentations and dissemination at the University of Ruse, Bulgaria).
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TURBOMAT , ID 663, SMIS-CSNR 12607 : “Development of new methods by real and virtual solidification processing of materials with special properties to achieve high temperatures for power turbo engines "POSCCE-A2-O2.1.2-2009-2. From the beginning of the project to the present day, the team of the composite materials laboratory has been involved in: microstructural analyzes and testing of alloys studied, the use of the Pro-Cast virtual solidification program, the interpretation of the results and the preparation of progress reports.
The strategic directions and the basic objectives of the scientific research within the composite materials laboratory, in the short and medium term, aim at the development of new composite materials with special properties, both for applications in the aeronautical industry (the integration of these materials in the hot areas of the aircraft - the turbine - in (including acoustics), energy (wind turbines), space and automobiles. p>
RECOGNITION
- 2010 AGIR Prize awarded by the General Association of Engineers in Romania in the field of Materials Engineering - Detaili
- Under the Openair FP7-234313 project, Romania's international visibility strong> has grown undeniably. The scientific results of the project were presented together with the project coordinator, Mr. Eugene Kors SNECMA, France in a film funded by the European Commission strong> and broadcast at Aerodays Aerodays 2011",Madrid, Spania
Eugene Kors at Snecma stand, "Aerodays 2011" presenting the stator pallet made by INCDT COMOTI - INCDT COMOTI was invited to present the Openair composite stator palette at Le Bourget International Aeronautical Salon, 49th June 20-26, 2011